Batteries and power supply requirements are increasing with the advent of new technologies and demands, and you need batteries for your smartphone, laptop, electric vehicle, medical equipment, and digital cameras. These batteries must be safe, lightweight, and have a great source of power. Lithium batteries have these features and are primarily used for various applications. You can find a lot of advantages and disadvantages of lithium iron phosphate (LiFePO4) batteries.
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Advantages of LiFePO4 Batteries
Some main advantages of LiFePO4 batteries are as follow:
1: Less Degradation & Long Life
LiFePO4 has a long life cycle as compared to other batteries and has 1,000-10,000 cycles. Lithium iron phosphate has an excellent discharge rate and has less degradation at high temperatures. Because of their extended life features, you can use these batteries for various applications. A standard qualified LiFePO4 battery remains 80% DOD till cycles of discharging and charging.
2: No Harm to the Environment
Lithium iron phosphate batteries are eco-friendly and do not contain harmful metals. They are non-contaminating and non-toxic and are less costly than other lithium-ion and Lithium polymer batteries.
3: Compact Size & Lightweight
Lithium iron phosphate batteries have a compact size and high power density. They are lightweight and have no memory effect. Lithium iron phosphate batteries dont require priming, and less maintenance is required for their care. They are gaining fame due to their small size, lightweight, stability at high temperatures and low cost.
4: High Safety & Efficiency
No downtime and fast charging make lithium iron phosphate more efficient and safe to use. These batteries can deliver a high discharge pulse rate in a short time and have constant discharge voltage. The chemical and thermal stability make lithium iron phosphate batteries more reliable and safe.
5: Withstand Extreme Weather Condition & Temperature
These batteries can withstand extreme weather conditions and temperature, and the battery remains cool at high temperatures. They dont have thermal runaways and dont explode when they overheat or overcharge.
6: Good Storage & Suitable for Various Applications
Lithium iron phosphate batteries use for various applications such as electronic machines, military, medical applications, and electric motors. For a cheap battery alternative, these batteries can be a good choice. Safe iron phosphate chemistry and no recycling procedure make these batteries cheaper than LiPo and Li-ion batteries.
Lithium iron phosphate batteries also have some drawbacks/disadvantages.
Disadvantages of LiFePO4
These batteries have a low nominal voltage that reduces energy.
You have to face balancing issues with aging, and they are a high self-discharging rate compared to other batteries.
Lithium iron phosphate/ LFP batteries have a low energy density, and more protection is required.
These batteries dont perform well at low temperatures and need more protection and care.
Transportation and aging effects are also common in lithium iron phosphate batteries.
One of the drawbacks of LPF is deep discharge and low density. These flaws make these batteries unfit for small devices such as smartphones. Therefore mainly, these LFP batteries are used in LEV (low emission vehicles) and electric bikes.
To Sum Up
If you purchase an LFP battery, it is essential to know its pros and cons and whether it fulfills your requirements. It helps you in saving money and time. Buy an LFP battery from an authentic supplier to avoid any quality problems in the future.
For more lithium iron phosphate battery suppliersinformation, please contact us. We will provide professional answers.
BMW iX being tested with prototype Our Next Energy lithium iron phosphate battery
Our Next EnergyLithium iron phosphate (LFP) batteries already power the majority of electric vehicles in the Chinese market, but they are just starting to make inroads in North America. They arent actuall new, having been invented here, but until recently automakers selling EVs here have eschewed them because car buyers wanted more range than they could reasonably deliver. Thats all in the process of changing and well be seeing a lot more LFP here in the coming years with the performance gap expected to close thanks to companies like Our Next Energy (ONE) and Mitra Chem.
Almost all of the EVs sold in North America use lithium ion batteries with cathodes comprising some variation of nickel-cobalt chemistry. These batteries have offered the best combination of range, power and size, but that comes at a high price. Nickel and cobalt are currently at more than double the price they were in following major price spikes in the wake of the Russian invasion of Ukraine and increased demand for EVs. Nickel-cobalt chemistries are also somewhat prone to thermal runaway if they are physically damaged or have manufacturing defects which has led to six different recalls in the last three years including the Chevrolet Bolt.
The thermal runaway is caused by the presence of oxygen in the nickel-cobalt mixtures which gets released when the cell suffers an internal short circuit and heats up. Since fires require fuel, oxygen and an ignition source, robbing the fire of any of these will put it out. Smothering a fire with water or foam is designed to starve the fire of oxygen to extinguish it. However, once a fire starts in a nickel-cobalt battery, it produces its own oxygen which is why these fires are so difficult to extinguish.
LFP batteries contain no O2 so while they may vent some gases when shorted, they wont burn like a nickel battery. That makes them much more safe and durable albeit at the cost of lower energy density. Typically an LFP battery made with a similar architecture to a nickel battery has about 30-40% lower energy density but it can last for thousands of charge cycles and withstand the abuse of faster charging.
Our Next Energy
Novi, Michigan-based ONE was founded in by Mujeeb Ijaz, a former executive at Ford, A123 Systems and Apple. ONEs goal was to make safer, cheaper, more sustainable batteries and they claim to have made significant progress with their latest Aries II battery pack. The original Aries I is already in low volume production and is being used by California-based Motiv Power Systems for its electric commercial vehicles as well as in stationary storage applications.
The Aries II is an upgraded version and Ijaz claims that it is now within 6% of the energy density of the leading nickel-manganese-cobalt battery packs for EVs with 25% lower cost with no nickel or cobalt required. ONE has achieved this in part by using a cell to pack (C2P) architecture that allows significantly more cells to be installed in the same pack enclosure.
Typical modular packs have a box-in-a-box arrangement where cells are installed in a module enclosure which is then installed in the larger pack. These enclosures take up space in the pack and require more connections and wiring that add to cost. In a typical modular pack, only about 30-35% of the volume is actually made up of active cell material that stores energy. The Aries II has all of the cells inserted directly into the enclosure and bonded together with heat sinks and the cooling plate, filling more of the space. The fill ratio of active cell material is over 70%.
The Aries II pack is expected to enable future EVs to deliver up to 350 miles of driving range on a charge. But ONE has already demonstrated the ability to make a Tesla Model S go over 750 miles with its original prototype Gemini battery. The Gemini uses two chemistries, LFP and an anode-free manganese cell. Since most people only use a portion of the range on a daily basis and only occasionally need the maximum range, the Gemini is designed as a range extender.
LFP cells are interleaved with cells using a manganese-based lithium-metal design. These cells have much greater energy density than LFP, but have lower power and cycle life. While LFP cells can be charged upwards of 2,000 times, these anode-free cells can only last a couple of hundred cycles. When the LFP cells are nearing depletion, they can be recharged by anode-free cells to extend the range. Since these cells use no graphite coating on the copper foil current collector, half of the manufacturing cost and associated equipment is eliminated, significantly reducing the overall cost. Ijaz estimates that these cells can get down to $50/kWh and the combined cost can be $75/kWh. The Gemini pack is targeted at applications of 600 miles range.
ONE currently has its first factory under construction in Van Buren, Mich with the first phase ready to start production by the end of . The first phase is a pilot production area that will be able to produce up to 10 MWh of cells per year for validation, early production applications, training of the workforce and supply chain development. Phase II is scheduled for completion by the end of with a capacity of 2.7 GWh and Phase III the following year bringing full capacity to 20 GWh.
ONE is initially focusing on serving the commercial vehicle and grid storage markets to prove out its products and processes with higher volume vehicle programs targeted at -27. It already has a joint development agreement with BMW and has outfitted an iX with an Aries II battery for testing.
Mitra Chem
Ford has already committed to using LFP cells in some of its vehicles beginning this year with the standard range Mustang Mach-E followed by the F-150 Lightning in . It has also begun construction of a 40 GWh LFP cell plant in Marshall, Mich. GM however, has been a bit quieter on its LFP plans until now. GM has made a $60 million investment in Mitra Chem, a Mountain View, California-based startup to help it develop next-generation LFP chemistries.
Mitra Chem doesnt plan to produce cells or batteries but is instead focusing on developing new material combinations including lithium manganese iron phosphate (LMFP). A key part of what Mitra Chem is doing is leveraging machine learning systems to simulate and test thousands of potential chemistries in order to find the most promising solutions.
The goal is to speed up the design and development process to help overtake the competition and find higher performance cells with better durability at a lower cost. Mitra Chems R&D facility can simulate and then produce volumes of cathode material from grams to kilograms for testing. Once viable combinations are identified, they will work with GM on scaling to higher volumes for potential vehicle testing.
Cost is a key driving factor in the focus on iron-based chemistries because the reality is that most of the EVs available today are still too expensive for most people to afford. Long term durability and safety are also major concerns.
The addition of manganese to the LFP mix is aimed at improving the cold weather performance of iron-based cells. Like iron and phosphorus, manganese is inexpensive, stable and readily available in most parts of the world.
Gil Golan, GM vice president of Technology Acceleration and Commercialization wouldnt give a specific time frame for when to expect iron based cells in GM EVs except to say in the middle to second half of the decade.
While China took the initiative in commercializing LFP batteries, Its probable that by the later years of this decade, most automakers will be offering vehicles in North America with iron-based batteries as at least one of the options and with C2P architectures and refined chemistries, they should offer superior performance to todays nickel batteries at a lower cost.
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