What Is The Pressure Decay Leak Testing Method?

22 Jul.,2024

 

What Is The Pressure Decay Leak Testing Method?

Pressure decay leak testing is the most widely used method of leak testing in manufacturing production lines. This is because, air pressure decay leak testing is uncomplicated, more affordable in comparison to other methods such as helium, and one of the easiest methods to automate.

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How Does Pressure Decay Leak Testing Work?

A simple pressure decay leak test is performed by first filling a test part or component with pressurized air. Once the test part has been filled to a set amount of air pressure, the part is then valved off or isolated from the air supply. Once isolated, the part is then given a set amount of time to stabilize. Once stabilization has been reached, the pressure decay instruments transducer or sensor(s) measure any drop or loss in pressure during the test.

A drop in pressure is an indication that the part being tested has a leak. The difference in pressure between the initial measurement and final measurement of pressure will indicate the rate at which a part is leaking. If there is no change in pressure (decay) over the set amount of time, then the part does not have a leak.

Advantages of Pressure Decay Testing

Accurate: Pressure decay leak testing is very sensitive and accurate as it can detect even the smallest of leaks or physical breaches.

Diverse Applications: The pressure decay method of leak testing has numerous applications and can be utilized in various industries to test a wide array of parts/components.

Inexpensive: Because this method uses air it is less expensive when testing larger parts and in high-volume industries.

Versatile: The pressure decay method is versatile and can be adapted to testing environments that require positive pressure or negative pressure (vacuum) testing.

Pressure Decay Applications & Industries

There are numerous industries and applications where the pressure decay method could be utilized for effective leak testing. In this table, you will find a few typical applications and industries to give you an idea of how diverse pressure decay leak testing applications can be.

For more information on how to pressure decay leak test specific components click the individual application below or speak with an experienced ATEQ engineer who can help you to determine the best leak testing method for your specific needs here.

The ATEQ Difference

Cell Instruments are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

Experience: With more than 47 years of leak testing experience and over customers around the world, we&#;ve seen and done it all, let us put our expertise to work for you.

State-of-the-Art Instruments: Due to our proprietary technology ATEQ instruments offer faster cycle times and the most sensitive sensors in the market. Making your production lines more efficient and your parts compliant with the strictest of quality regulations.

Global Network/ Local Service: Because we are a global company with offices in over 40 countries our experienced engineers can come on-site: to install, repair, troubleshoot, perform maintenance, and provide consultation /solutions for any leak-testing challenge you may encounter.   

ATEQ Pressure Decay Leak Tester

F6 Class

F620

F600

Get Pressure Decay Leak Testing Training

Want to learn more about the pressure decay leak testing method and the process of integrating leak testing into your production line? Sign up for our leak testing academy where you will be trained by engineers with more than 20 years of experience in industrial leak testing.

Speak With a Leak Test Engineer Today!

If you would like to learn more about how ATEQ pressure decay instruments can meet your specific application needs, request a quote, or explore other leak and flow testing options contact an ATEQ Engineer click here or the button below.

Pressure Decay Leak Test

Pressure decay is one of the most widely used methods of leak testing in manufacturing and is ideal for a sealed component with an access port. In this test, a product is attached to a leak tester and filled with air. Once pressurized, the air source is valved off and the pressure is allowed to settle. During the test any decrease in air pressure over time signifies a leak. If the part does not leak/decay past its predetermined reject value, it is a good part. The sensitivity of this test is dependent upon the product&#;s size and the time interval of the test. Larger objects require a longer cycle time to reach a high enough sensitivity for a quality test. Smaller objects with small internal volumes will require very low cycle time, allowing a high throughput of production.

What Is The Pressure Decay Leak Testing Method?

Pressure decay leak testing is the most widely used method of leak testing in manufacturing production lines. This is because, air pressure decay leak testing is uncomplicated, more affordable in comparison to other methods such as helium, and one of the easiest methods to automate.

How Does Pressure Decay Leak Testing Work?

A simple pressure decay leak test is performed by first filling a test part or component with pressurized air. Once the test part has been filled to a set amount of air pressure, the part is then valved off or isolated from the air supply. Once isolated, the part is then given a set amount of time to stabilize. Once stabilization has been reached, the pressure decay instruments transducer or sensor(s) measure any drop or loss in pressure during the test.

A drop in pressure is an indication that the part being tested has a leak. The difference in pressure between the initial measurement and final measurement of pressure will indicate the rate at which a part is leaking. If there is no change in pressure (decay) over the set amount of time, then the part does not have a leak.

Advantages of Pressure Decay Testing

Accurate: Pressure decay leak testing is very sensitive and accurate as it can detect even the smallest of leaks or physical breaches.

Diverse Applications: The pressure decay method of leak testing has numerous applications and can be utilized in various industries to test a wide array of parts/components.

Inexpensive: Because this method uses air it is less expensive when testing larger parts and in high-volume industries.

Versatile: The pressure decay method is versatile and can be adapted to testing environments that require positive pressure or negative pressure (vacuum) testing.

Pressure Decay Applications & Industries

There are numerous industries and applications where the pressure decay method could be utilized for effective leak testing. In this table, you will find a few typical applications and industries to give you an idea of how diverse pressure decay leak testing applications can be.

For more information on how to pressure decay leak test specific components click the individual application below or speak with an experienced ATEQ engineer who can help you to determine the best leak testing method for your specific needs here.

The ATEQ Difference

Experience: With more than 47 years of leak testing experience and over customers around the world, we&#;ve seen and done it all, let us put our expertise to work for you.

State-of-the-Art Instruments: Due to our proprietary technology ATEQ instruments offer faster cycle times and the most sensitive sensors in the market. Making your production lines more efficient and your parts compliant with the strictest of quality regulations.

Global Network/ Local Service: Because we are a global company with offices in over 40 countries our experienced engineers can come on-site: to install, repair, troubleshoot, perform maintenance, and provide consultation /solutions for any leak-testing challenge you may encounter.   

ATEQ Pressure Decay Leak Tester

F6 Class

F620

F600

Get Pressure Decay Leak Testing Training

Want to learn more about the pressure decay leak testing method and the process of integrating leak testing into your production line? Sign up for our leak testing academy where you will be trained by engineers with more than 20 years of experience in industrial leak testing.

Speak With a Leak Test Engineer Today!

If you would like to learn more about how ATEQ pressure decay instruments can meet your specific application needs, request a quote, or explore other leak and flow testing options contact an ATEQ Engineer click here or the button below.

Pressure Decay Leak Test

Pressure decay is one of the most widely used methods of leak testing in manufacturing and is ideal for a sealed component with an access port. In this test, a product is attached to a leak tester and filled with air. Once pressurized, the air source is valved off and the pressure is allowed to settle. During the test any decrease in air pressure over time signifies a leak. If the part does not leak/decay past its predetermined reject value, it is a good part. The sensitivity of this test is dependent upon the product&#;s size and the time interval of the test. Larger objects require a longer cycle time to reach a high enough sensitivity for a quality test. Smaller objects with small internal volumes will require very low cycle time, allowing a high throughput of production.