Manufacturer production capacity refers to the maximum amount of products a manufacturer can produce within a given period. This can be expressed in terms of the number of units produced per day, week, or month or in terms of the total production time required to produce a specific number of units.
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Manufacturer production capacity can be influenced by a number of factors, including the type of equipment and machinery used, the availability of raw materials and components, the workforce&#;s skill level, and the manufacturing process&#;s efficiency.
It&#;s important to understand a manufacturer&#;s production capacity when you want to work with one. It will help you determine whether the manufacturer can meet your production needs and, if not, help you plan accordingly. For example, if you need to produce 5,000 units in a month and the manufacturer can only produce 3,000 units in that time, you will need to look for another manufacturer or adjust your production plan.
Ask for samples of the manufacturer&#;s previous work to ensure they have the capability to produce the quality of the product you require. More important is getting samples of your product&#;s production process and materials.
At Design 1st, we go through several processes to dial in your volume manufacturing run. This includes developing a &#;pre-production&#; prototype that uses the exact manufacturing process to identify any risks. Another option is to travel to the factory, meet with your manufacturer, walk the shop floor, see samples, and ask questions.
Find out how long it will take for the manufacturer to produce your product and ensure it aligns with your business plan. If manufacturing in China, consider national holidays like Chinese New Year and any component supply issues you may face. If you have a hard deadline to have a product ready for market, start working with the manufacturer at least nine months in advance. The last thing you want is to rush!
To ensure manufacturing quality, you need to follow a strict quality control process that your manufacturer agrees to. At Design 1st, we do this by setting up a low-volume production run, where initial products get manufactured, assembled, and shipped to our office for review. For complicated builds involving connected electronic products, or products with dozens of parts, we prefer a visit to the factory and invite our clients to join us.
Find out how many units the manufacturer requires you to order at a minimum and ensure it is feasible for your business. When engaging with manufacturers directly, inventors and startups will often face steep costing for low-volume production runs. Or, in many cases, the manufacturer will flat-out refuse to work with you beyond a certain minimum quantity.
Working with an established partner, like Design 1st, can help give you leverage during negotiations on minimum order quantity pricing.
Ask about the manufacturer&#;s pricing structure and service offering. Do they include product assembling? Are there minimum order quantities? Do they have a strong product quality control process? How is shipping handled? You want to understand the entire financial picture, so there are no surprises.
For example, when manufacturing injection plastic parts, you will need to pay for tooling ($10,000 &#; $100,000+) to get the mold made for your parts, plus costs for the manufacturing run and shipping. The complexity of your product (i.e. the number of parts) will impact the total costs related to manufacturing, assembly, and delivery of your product.
A manufacturing quality control process is a series of steps and procedures a manufacturer takes to ensure that its products meet certain quality standards and specifications. These steps typically include inspecting and testing the materials and components used in the production process, monitoring the manufacturing process itself, and testing the finished product before it is shipped to customers.
The specific steps in a quality control process can vary depending on the manufacturer and the product being produced. Some common steps include:
A quality control process aims to identify and prevent manufacturing defects and non-conformances before the product reaches the customer.
Design 1st helps support clients by creating a custom quality control process that reviews products as they are manufactured, assembled, and packaged for the market.
When outsourcing the manufacturing of your own sunglasses brand overseas, you need to know how to find a sunglass manufacturer. In addition to cost and quality, there are many factors to consider and review.
Firstly, the risks of regulations, customs, logistics, and cultural differences are important considerations. It&#;s not just about cost-effectiveness that makes a manufacturer the &#;best partner&#; for sunglasses manufacturing.
How do you assess these factors? The key is to establish a reliable partnership with the supplier. It all starts and ends with open, constructive, and professional communication.
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You can use the following professional questions to start a conversation with an eyewear manufacturer and better evaluate them before starting to work with potential sunglasses manufacturers.
It is important to know whether your custom sunglasses manufacturer is a factory directly involved in eyewear manufacturing or a wholesale dealer/trading company that sells eyewear stock. Understanding the difference in company nature is crucial because it all boils down to professionalism, speed, and most importantly, quality. Manufacturers produce their products, and they can communicate and execute all cooperation agreements and quality standards comprehensively and quickly, maximizing consistency in quality.
On the other hand, trading companies purchase products from different manufacturers, and each manufacturer&#;s management and quality may vary. As a result, you may receive different qualities and textures of eyewear, which can often leave you puzzled as to why there are two or more different quality versions. Additionally, they may not be able to quickly respond to your questions because they are not the primary manufacturers, requiring multiple layers of communication to obtain the desired quality and feedback.
If you work with an eyewear manufacturer, you can directly discuss any technical, quality, and delivery issues you may encounter with them. You can also quickly get the answers and high-quality products you want.
We recommend that you visit the factory, review its facilities, examine its various management systems, and determine whether the products are produced internally or outsourced. If this seems like a time-consuming task, we have a solution. Keep reading below to learn more.
This step is the most informative vetting process in how we find eyewear manufacturers.
Ask your manufacturer about their existing products. Learn about their eyewear manufacturing techniques and ask about the machines and equipment they use, the number of engineers they have, their organizational structure, whether or not they use sustainable products, their quality management system, how they handle any unexpected quality issues, and so on.
Asking specific questions will help you better understand your manufacturer. This conversation will also help address your first question &#; whether they are a trading company, wholesaler, or intermediary. If there are any warning signs, such as a lack of professional experience in eyewear production or outsourcing products, you will know that they are not suitable for your organization.
Your ideal situation is to find a professional sunglasses manufacturing partner to collaborate with, rather than a middleman.
Having a well-developed management system and proposing solutions is an important sign of a good manufacturing partner. Talk to your manufacturer and find out if they have a dedicated sunglasses quality manager, how they test eyewear, at what stage of production they test, what the testing standards are, and how they handle and resolve any products that do not pass the test.
Quality is the top priority for any sunglasses brand. This allows you to understand how the sunglasses manufacturer deals with quality issues before, during, and after production.
In addition, it is best to establish an agreement with your manufacturer on emphasizing and preventing quality problems, and special process flows for each new model of sunglasses before production. It is crucial to maintain consistency in the manufacturing process, especially when you are working thousands of miles away.
how to find a sunglass manufacturer? After reading this, I believe you have mastered many methods, but not enough, please continue to the following important factors.
Understand the flexibility of eyewear manufacturers in small-batch production to large-batch orders. You don&#;t want to find yourself in a situation where your original manufacturer cannot scale up production to meet your business growth. From the start of establishing your own sunglasses brand, collaborate with eyewear manufacturers who can meet the growing demands of your eyewear business. This also means that you need to understand their production scalability before looking for a manufacturer.
You should know that Italy&#;s Safilo company can be said to be the world&#;s largest optician, 90% of which are made in China. There are glasses manufacturers of different sizes and levels in China
Ask your sunglasses manufacturer if they have logistics partners and if you can speak with them to learn about their delivery rates and how they handle delayed deliveries. Ask your manufacturer about their delivery time &#; how long it takes from when you place an order to when the product arrives in your hands. This includes the time for eyewear design, production of structural samples, production of sales samples, and logistics for shipping
Working with eyewear manufacturers in China means dealing with different time zones, language barriers, and work styles. Consider discussing your expectations for production, working relationships, output, and delivery with your Chinese eyewear manufacturer, while also understanding their views on work style.
To prevent misunderstandings and ensure a smooth workflow, we recommend creating a framework to simplify the working relationship. Do not leave any room for confusion and discuss everything that could potentially lead to misunderstandings.
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