Benefits of 3D Welding Tables by Forster America

16 Dec.,2024

 

Benefits of 3D Welding Tables by Forster America

Manufacturing has come back to the United States &#; and the future looks bright! Manufactures are building more, and better, products than ever before.

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Manufacturing businesses need tools and products that will give them an edge against foreign competition. Tools are a necessary and vital investment. They should be selected carefully to make sure they are suited to enhance productivity and efficiency, reduce overall cost, are easy to maintain, and provide a safe and user friendly workplace.

Use the Innovative Forster Welding and Clamping Tables to Enhance Your Production

One of these tools that ultimately helps business owners rise to their full potential is the Forster 3D Welding Table. Forster has over 25 years of expertise in welding systems, and has created some of the more revolutionary customer-specific solutions for nearly all welding applications.

The revolutionary work table for Forster is a remarkable 3D welding table that can be combined with diverse motion functions. Advanced German engineering and award winning design make this welding table stand out and will equip American manufacturers with state-of-the-art tools.

Forster&#;s Efficient Design Boosts ROI and Helps Increase Production to Earn More Projects, Faster

Enhanced production by reducing all non-welding activity, and increased manufacturing standards are the immediate results for your business. Whether versatility, flexibility, and/or precision is needed for a single production piece, or series production, the Forster welding table gives you the most clamping options with a unique patented table surface that is designed with welders in mind. Forster welding tables help streamline your production, support individual welders to reach maximum efficiency, and ultimately prepare your business to exceed above foreign and domestic competition.

Forster Welding Tables are Customizable for All Welding Applications

A T-slot system built in every single table top surface element lets you create unlimited clamping and stopping arrangements at and around your workpiece. Accurate preparation of all the components and precise work basis result in a significant time savings, even in single part production. Measuring and positioning can be done with unmatched precision due to integrated etched grid. Making adjustments simultaneously on two axes makes it possible to precisely adjust the stops at exactly the right point and direction.

Fast Cleaning Work Surface with Anti-Spatter Properties

The Forster work table comes in two work surfaces, gray cast iron for steel processing, or Al-Cu Alloy for stainless steel processing. Both surfaces have the advantage of secure protection from welding spatter. Over time, surfaces on regular steel work tables build up spatter. This will adversely affect the evenness of the surface and fittings. Forster&#;s grey cast iron contains graphite, which is the optimal material for coarse welding work. In the same way graphite protects castings from metal adhesion, it protects your welding table from weld spatters. Cleaning the table top with abrasive methods is no longer required since spatters usually chip right off. This also ensures permanent precision fo the table tops and guarantees life-time accuracy.

Your Choice of Solid Grey Cast or Al/Cu Alloy

For the processing of stainless steel components Forster developed the Al/Cu alloy table surface. Stainless steel requires a strict separation of ferritic materials, and therefore an adequate welding table is essential. Even the finest adhesive contaminates and scratches my cause continuous erosions on the surface. These weak spots had to be corrected by immersion pickling in the past, this is no longer required with Forster&#;s Al/Cu table tops.

Increase Workplace Efficiency by Providing Repeatability, Accuracy and Interchangeability 

The Forster welding table comes with a comprehensive range of interchangeable stop and clamping elements. This makes working with the table and finding the &#;right piece&#; very easy. The process of locating and clamping of the work pieces are simplified, and whether it&#;s a complex or routine welding task, the completion of your job will be fast and accurate every time.

The versatility of the table top is endless through the specialized design. You can create your area of support as needed by expanding the base plates lengthwise or parallel, creating only the support you need, and leaving other base plates outs when not in use. Welders no longer need to purchase more than one welding table, or move from station to station to weld on different sizes or materials. This greatly increases overall productivity, and reduces down time.

If you are looking for more details, kindly visit Hengfeng.

Forster Welding Tables are built to the highest standards making this a quality investment for your business. Don&#;t settle for second best, call Forster America today for pricing and availability on all of our welding tables & accessories.

16mm Fixturing Elements Clamp Kit for Flexible 3D Welding Tables

 

When purchasing a 3D flexible welding platform, how to distinguish the advantages and disadvantages of the platform?
1. Appearance
There are a large number of casting pores and blisters, and the surface is prone to oxidation and corrosion (even if repair welding is used, obvious traces of different colors will be seen).
2. In order to reduce costs, many 3D 2D welding table manufacturers do not perform heat treatment aging. Tables and clamping tools are easy to deform and break; the processing accuracy is uncertain, and flatness, verticality, hole spacing, etc. cannot be determined.
3. The non-working surface was not shot blasted and sand cleaned, and only simple spraying was performed, so the paint would easily fall off.
4. The surface of low-grade cast iron is not bright but dark gray (in order to reduce the cost, HT100-150 inferior material is used).
5. The panel thickness of the three-dimensional flexible welding platform is insufficient (D28 system thickness is 25mm/D16 system thickness is 12mm) and the thickness is uneven; the ribs on the back are few and thin, rough and unclean

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FAQ

What products or services does your company provide?
1. Fixture standard parts and mold components.
2. Design scheme and project implementation of special fixtures.
3. Establish a 3D database of standard parts for fixture design for enterprises.
4. Help enterprises to establish fixture workstations and departments. Meet the needs of enterprises for flexible production
What are your company's products? How many models are there?
1: Standard category: toggle clamps, positioning quick clamps, corner cylinder clamps, flexible combined welding fixtures, machine tool fixtures, special welding fixtures, testing fixtures, combined aluminum profiles. Thousands of models.
2: Special fixture project
What is the difference between 16 series and 28 series of three-dimensional flexible fixtures?
The main reason is that the aperture of the working platform is different, the 16 series is 16mm, and the 28 series is a straight hole of 28mm.
The 16 series is mainly used in the welding and assembly of smaller workpieces; the 28 series is mainly used in the welding and assembly of larger workpieces.
Why not other diameters?
Combined with common tool size and mechanical knowledge, it is only divided into these two models, and these two models can meet the needs of most production.
How to choose the aperture size?
The diameter is mainly selected according to the size and weight of the product.
What is the difference between a 2D platform and a 3D platform?
The 2D platform can only be assembled with more product shapes than the 3Dvariety, while the side of the three-dimensional platform can extend its work surface through accessories.
The 2D platform and the 3D platform are just a little more material around, why is there such a difference in price?
The four sides of the three-dimensional platform and the upper plate are polyhedral processing, and its processing difficulty is more than twice that of two-dimensional. Due to the high precision requirements of the platform, the heavy weight and the difficulty of subsequent finishing, these aspects increase the manufacturing cost.

Wuxi Lemar Machinery Equipment Co., Ltd. is an intelligent manufacturing system integrating R&D, design, and Wuxi Lemar Welding Equipment Co., Ltd. is a well-known domestic enterprise that has produced steel structure equipment and complete sets of welding equipment. 

Committed to the design and manufacture of various CNC cutting equipment, steel structure production lines,pipe welding machines,straight or circular seam welding machines,welding rotator,welding positioners, complete sets of welding equipment etc.
Relying on advanced concepts, excellent technology, and exquisite craftsmanship, the company has formed a multi-variety and multi-series product structure.
Our products serve construction machinery, construction machinery, boilers and pressure vessels, steel structures, wind power and other industries, and the products are exported to Southeast Asia, the Middle East, Europe and the United States and many other countries.

 

 

 

If you want to learn more, please visit our website D28 3D Welding Table.