Compression Test - STEP Lab

30 Sep.,2024

 

Compression Test - STEP Lab

Conducting a compression test requires a compression testing machine equipped with load cells, software, and specific platens. In the compression testing process, engineers apply pressure to the specimen using specific platens and fixtures tailored to the material type and testing requirements. For example, different platens may be used for testing rigid plastics, foams, or metals. Once the compression test is initiated, the machine applies a controlled force to the specimen, and data is collected in real-time. The resulting stress-strain diagrams provide valuable insights into the material&#;s behavior under compression.

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Engineers analyze these diagrams to extract essential properties like elastic modulus, yield strength, and compressive strength. By interpreting stress-strain curves, engineers can identify crucial material characteristics such as yield points, deformation behavior, and failure modes. This analysis is essential for evaluating the material&#;s performance and determining its suitability for its intended application.

How To Use an Engine Compression Tester

Steps

For more information, please visit Tensile Tester.

Start Engine

Start and run the engine to normal operating temperature, about 5 minutes idling.

Clean Around And Remove Spark Plugs

Clean the area around the spark plugs before removing them, stopping any contaminants falling into the engine.

Remove all spark plugs from the engine. On certain engines, this may require the removal of intake manifolds and other accessories.

Block Throttle Open

Block the throttle wide open by keeping the accelerator pedal depressed, then disconnect the ignition system and fuel pump.

Check Compression

Fit the gauge where the number 1 spark plug was, then crank the engine 6 to 8 times and record the number indicated on the gauge.

Repeat the procedure for the remaining cylinders.

Compare Numbers

Compare the numbers recorded from each cylinder. A slight variation between cylinders is considered normal - around 5%. Any greater than 5% and we recommend having the engine checked by a qualified mechanic.