Something you should know about LEDs

29 Jul.,2024

 

Something you should know about LEDs

Something you should know about LEDs

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Something you should know about LEDs

Introduction

A light-emitting diode is a semiconductor light source that emits light when an electric current flows through it. It is commonly known as LED and plays an important role in our daily life. LEDs do many different jobs in a variety of devices such as LED light, LED display, LED traffic light, etc. Hope that we can give you an understanding of the classification (type), advantages, and applications of LEDs through this article.

Type of LEDs

According to the difference of LED chip packages, the various types of LEDs include COB, SMD, MCOB, and MCCOB.

SMD is short for Surface mounted diode which is a standalone chip on a ceramic base. It can be used for white LED lamps and LED strip lights. Now it&#;s very common in light industrial applications such as street light, floodlight, and linear light.

COB is short for chip on board. This kind of LED comes as a high-powered chip that is wired on a printed circuit board with optimal thermal management. It&#;s normally used in LED downlight, LED tracking lights.

Except for SMD and COB, MCOB and MCCOB are becoming common in LED lighting application now.

MCOB is short for multiple chips onboard LED. They are multiple COB LEDs integrated to form a single chip. This technology is used in LED bulbs and tubes. MCCOB is short for multiple chips and cups on board. They are normally used for high bay fixtures and some floodlights.

As we introduced before, we can divide the LEDs mainly into SMD, COB, MCOB, and MCCOB based on the different structures of LEDs. However, LEDs can be divided into three different categories according to their power. It includes Low-Power, Mid-Power, and High-Power.

Power is found mathematically by forwarding voltage and drive current. For example, Lumileds  LEDs with 5.8V consumes approximately 0.7W when driven with a current of 120 mA.

As Lumileds said, they classified with the standard as follows. LEDs with power below 0.1W in the Low-Power class. LEDs with a power range of 0.1W to 1.0W are known as Mid-Power, while those with a power range of 1W to 3W are known as High-Power LEDs.

But different supplier has a different standard. Osram told us, LEDs with power below 0.2W are called Low-Power. LEDs with power between 0.2W and 1.0W are called Mid-Power. And LEDs with power between 1.0W and 4.0W are called High-Power. For 4W LED chips of Cree, they still called it Mid-Power.

Advantages and disadvantages of SMD and COB LEDs.

Based on different standards, the Type of LEDs can be SMD, COB, or others. Here mainly introduces the advantages and disadvantages of SMD and COB.

SMD refers to the term &#;Surface Mounted Device&#; LEDs, which are the utmost shared LEDs in the market. There are multiple sizes of SMD LED chips: , , , , , ; they are termed according to their dimensions: length and width. For instance, the size of the is 3.5 x 3.5mm, is 3.0 x 3.0mm, is 5.0 x 5.0mm. Below are the advantages and disadvantages.

Advantages of SMD LEDs

  • SMDs are more efficient than COBs because the light source produces higher lumens per watt, which means that they produce more light with a lower wattage.
  • They produce a wider beam of light which is spread over a greater area. This means that less material is needed for the heat sink, which in turn means that they are more economical.
  • SMD lamps produce a wide spread of light which is suitable for area lighting.
  • Since there are many chips on one PCB, as time went by, if one of the chips is broken, the other LED chips will still work by designing a special circuit.
  • High reliability, strong vibration resistance, and low defect rate in solder joint points.
  • Because SMD LEDs are with relatively small size and have less weight, it&#;s easy to achieve automation, which improves production efficiency. Then materials, energy, equipment, manpower, time, will also be saved.
  • With small size SMD LEDs, it makes SMD LEDs more flexible in lamp design. And with less weight and good heat dissipation (less heatsink), the lamps are with lower weight which is competitive in some tender and also good for safety. Due to their power limitations, class 2 electrical are considered safe from a fire initiation point of view and provide acceptable protection against electric shock. Therefore, it is recommended to choose class 2 electrical for outdoor lighting.

Disadvantages of SMD LEDs

The manufacturing procedure to make SMD is more expensive because the SMD diodes (LED chips) are machine printed on a PCB board.

COB is the short form of &#;Chip on Board&#;. Manifold LED chips are packed together as a single lighting module and it looks like a panel when it lights up. Different from SMD, COB has more diodes. COB has a printed circuit board on its substrate and diode chips are arranged in parallel or/and in series, based on the circuit of the PCB. The substrate can be either in aluminum or ceramic. Below are the advantages and disadvantages.

Advantages of COB LEDs

  • Cheap
  • As COB LED chip is placed on the printed circuit board, and the electrical connection between the chip and the substrate is realized by a wire stitching method, and is covered with a resin. So reliability is insured.
  • With relative high CRI and uniformity lighting COB is suitable for indoor lighting.
  • COB is easy for installation and use. These reduce the difficulty of lamp design and save lamp assembling cost.

Disadvantages of COB LEDs

  • As the single cluster of LED&#;s are mounted in one point, they require greater cooling, so a larger heat sink, usually made of aluminum, must be mounted to dissipate the heat. As more material is required to manufacture a COB LED heat sink, this usually increases the cost. But even using more materials, the dissipation problem of COB can still not be solved.
  • Comparing to SMD, COB has more LEDs at same area as SMD, so it has the disadvantage like spotlight and glare. But with special cover and plus its uniformity lighting, it&#;s also well used in indoor lighting.
  • Few street lights with COB LEDs are with modular design, this makes COB street light are not easy for maintenance. Additionally, if one COB fails, the power of lamps will greatly reduce and then we have to maintenance this lamp.

Applications of SMD and COB LEDs

SMD LEDs are one of the most common types of lighting that we have today. They are used in many outdoor applications like street lights, floodlights, high bay lights, canopy lights, linear lights.

COB LED lights are used in numerous applications, including COB street lighting, tracking light, downlight, spotlight, and low bay light.

So, their application scenarios are not fixed. For example, Both COB and SMD can be used in street lighting and high bay light. While COB is much common in downlight and tracking light, and SMD are much common high bay light, street lighting.

Summary

Below we listed the differences between SMD and COB. But it will certainly be as below. For example, some COB LEDs are with high efficient than SMD LEDs. Or SMD will be a cheaper solution which is used in street light applications. Or even a downlight with COB can get a better performance in heat dissipation.

SMD LED lightsCOB LED lightsNumber of diodesNormally up to 3 or 4 diodesMultiple diodes, 9 or moreAppearanceSmall, looks like a whole unitBig, diodes sometimes are visibleQuality of lightWide beam angle with some glare.Relatively high CRI and uniformity lightingLumens per watt ratioNormally higher than COBRelatively lower efficiencySize of the heat sinkSmall heat sinkNeed a big heat sinkTechnologyThey require mounting then reflow soldering on the PCBIt does not require any mounting or reflow solderingManufacturing costsRelatively highRelatively low

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Light Emitting Diodes, sometimes known as LEDs, are the true unsung heroes of the modern world. They perform several separate functions and are present in a wide variety of devices. In addition to everything else, they display numbers on digital clocks, convey information from remote controllers, illuminate watches, and indicate whether your gadgets are powered on. Grouped together, they may produce images on a giant flat-screen television or illuminate a whole room while replacing traditional filament bulbs.
LEDs are essentially little lights that fit easily into an electrical circuit. However, unlike traditional incandescent bulbs, they do not have a filament and do not become especially hot. They are illuminated only by the flow of electrons in a semiconductor material, and their lifespan is comparable to that of a conventional transistor. The lifetime of an LED is thousands of hours longer than that of an incandescent bulb.

The next generation of lighting, LEDs save energy, minimize maintenance and replacement costs, and contribute to environmental protection. Additionally, they endure significantly longer than conventional lights.

LED lights can match the brightness and hue of your current lighting. As with any other product, however, there are both low-quality and high-quality LED lights. You may have previously encountered inferior items that do not match your current lights. Encore LED can assist you in selecting the optimal replacement fixture for your present lighting in terms of brightness and color temperature.

Fundamentally, there are three different types of LED technology that are used in LED lighting &#; DIP, SMD and COB.

Author introduction

Author

Hello Customers,

My name is Taylor Gong, I&#;m the product manager of ZGSM Tech. I have been in the LED lights industry for more than 13 years. Good at lighting design, street light system configuration, and bidding technology support. Feel free to contact us. I&#;m happy to provide you with the best service and products.

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one article let you know all knowledge about led flood light

one article let you know all knowledge about led flood light

Guideline


1. led flood light Components

  • LED Chip: Core light-emitting component.
  • Heat Sink: Manages heat generated by LEDs.
  • Driver: Regulates power supply.
  • Housing: Protects internal components.
  • Optics: Control light distribution.

2. Advantages of LED Flood Lights vs. Halogen Lamps

  • Energy Efficiency: LED lights consume less energy.
  • Longevity: LED lights have a longer lifespan.
  • Instant Light: LEDs achieve full brightness instantly.
  • Color Range: LEDs offer a broader spectrum.
  • Durability: LEDs are more robust and resistant.

3. Top 10 LED flood light manufacturers

  • DL Industry Group Limited: About DL Industry Group
  • Philips Lighting


  • GE Lighting


  • ...

4. How to Choose the Right LED Flood Light

  • Lumens: Measure of brightness.
  • Color Temperature: Determines light appearance.
  • Beam Angle: Influences light distribution.
  • IP Rating: Indicates water and dust resistance.
  • Brand Reputation: Consider reputable manufacturers.
  • Customer Reviews: Learn from user experiences.


LED Flood Light Components: Illuminating the Core Elements

1. LED Chip: Core Light-Emitting Brilliance

The LED chip serves as the heart of the LED floodlight, emitting light when an electric current passes through it. Known for its energy efficiency and long lifespan, the LED chip is the foundational element responsible for the illumination in LED floodlights.

2. Heat Sink: Mastering the Art of Heat Management

Efficient heat dissipation is crucial for the longevity and optimal performance of LED floodlights. The heat sink, typically made of aluminum, absorbs and dissipates the heat generated by the LED chip, preventing overheating and ensuring sustained brightness.

3. Driver: Orchestrating the Power Symphony

The driver acts as the power regulator, ensuring a consistent and appropriate power supply to the LED chip. It plays a crucial role in maintaining the stability and efficiency of the LED floodlight, contributing to its overall reliability and performance.

4. Housing: Guardian of Internal Prowess

The housing encapsulates and protects the internal components of the LED floodlight. Designed to withstand varying weather conditions, it shields the delicate electronics from environmental factors, ensuring the durability and longevity of the fixture.

5. Optics: Crafting the Symphony of Light Distribution

Optics in an LED floodlight control the distribution of light, determining the beam angle and focusing the illumination where it is needed. These components enhance the versatility of LED floodlights, allowing for precise and customizable lighting solutions.

Understanding these key components provides insights into the intricate design and functionality of LED floodlights, making them a preferred choice for energy-efficient and durable outdoor lighting solutions.



Advantages of LED Flood Lights vs. Halogen Lamps: Illuminating the Superiority

1. Energy Efficiency: LED Lights Leading the Green Revolution

LED floodlights excel in energy efficiency, consuming significantly less energy compared to traditional halogen lamps. This not only reduces electricity bills but also contributes to environmental sustainability by minimizing energy consumption.

2. Longevity: LED Lights Standing the Test of Time

One of the standout features of LED lights is their impressive lifespan. LED floodlights outshine halogen lamps in longevity, providing a prolonged and reliable lighting solution. This extended lifespan translates to reduced maintenance and replacement costs over time.

3. Instant Light: LEDs Swiftly Illuminate the Dark

LED floodlights achieve full brightness instantly upon activation, offering immediate illumination. In contrast, halogen lamps may require a warm-up period before reaching their full light output. The instant light feature of LEDs enhances security and convenience in various applications.

4. Color Range: LEDs Painting a Vivid Spectrum

LED floodlights boast a broader spectrum of colors compared to halogen lamps. This versatility allows for customizable lighting solutions, catering to different preferences and applications. LED lights can produce vibrant and diverse hues, enhancing the aesthetic appeal of illuminated spaces.

5. Durability: LEDs Resilient and Robust

LED floodlights showcase superior durability and resistance to external factors. They are less prone to damage from vibrations and shocks, making them ideal for outdoor use. The robust nature of LEDs ensures reliable performance even in challenging environmental conditions.

Embracing LED floodlights over halogen lamps brings forth a multitude of advantages, from cost savings and environmental benefits to enhanced performance and aesthetics.




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Top 10 LED Flood Light Manufacturers


  1. DL Industry Group Limited:

    • About:

      DL Industry Group Limited is a leading manufacturer known for its innovative LED lighting solutions. They offer a diverse range of products with a focus on quality and efficiency.
    • Website:

      DL Industry Group
  2. Philips Lighting:

    • About:

      Philips is a globally recognized brand in lighting. Their LED floodlights are known for quality, energy efficiency, and smart lighting solutions.
    • Website:

      Philips Lighting
  3. Osram:

    • About:

      Osram is a well-established name in the lighting industry. They provide a range of LED floodlights known for their reliability and performance.
    • Website:

      Osram
  4. Cree Lighting:

    • About:

      Cree is a leading innovator in the LED industry. Their LED floodlights are designed for high performance and energy efficiency.
    • Website:

      Cree Lighting
  5. GE Lighting:

    • About:

      General Electric (GE) is a global conglomerate, and GE Lighting offers a variety of LED floodlights known for their durability and energy savings.
    • Website:

      GE Lighting
  6. Eaton Lighting:

    • About:

      Eaton is a multinational power management company, and its lighting division produces LED floodlights with a focus on quality and sustainability.
    • Website:

      Eaton Lighting
  7. Acuity Brands:

    • About:

      Acuity Brands is a leading provider of lighting solutions, offering a range of LED floodlights designed for both residential and commercial applications.
    • Website:

      Acuity Brands
  8. Hubbell Lighting:

    • About:

      Hubbell is a diversified industrial company, and Hubbell Lighting produces a wide range of LED floodlights known for their performance and versatility.
    • Website:

      Hubbell Lighting
  9. Zumtobel Group:

    • About:

      Zumtobel Group is an international lighting group that offers high-quality LED floodlights with a focus on design and sustainability.
    • Website:

      Zumtobel Group
  10. Thorn Lighting:

    • About:

      Thorn Lighting is part of the Zumtobel Group and is known for its innovative LED lighting solutions, including efficient LED floodlights.
    • Website:

      Thorn Lighting

How to Choose the Right LED Flood Light

  1. Lumens (Brightness):

    • Explanation:

      Lumens measure the brightness of the light emitted by the LED floodlight. Higher lumens indicate a brighter light output.
    • Considerations:

      Determine the required brightness for the specific application. Different settings may require different lumen levels.
  2. Color Temperature (Light Appearance):

    • Explanation:

      Color temperature is measured in Kelvin (K) and determines the color appearance of the light. Lower Kelvin values produce warm, yellow tones, while higher values result in cool, blue tones.
    • Considerations:

      Choose a color temperature that suits the intended atmosphere or purpose of the lighting.
  3. Beam Angle (Light Distribution):

    • Explanation:

      Beam angle refers to the spread of light from the LED floodlight. A narrower beam angle provides focused light, while a wider angle offers broader coverage.
    • Considerations:

      Assess the area that needs illumination and select a beam angle accordingly for optimal coverage.
  4. IP Rating (Water and Dust Resistance):

    • Explanation:

      The Ingress Protection (IP) rating indicates the level of protection against water and dust. The IP rating is followed by two digits, with the first indicating solid particle protection and the second indicating liquid ingress protection.
    • Considerations:

      Choose an IP rating suitable for the environmental conditions where the floodlight will be installed.
  5. Brand Reputation:

    • Explanation:

      Consider the reputation of the LED floodlight manufacturer. Reputable brands are likely to produce high-quality and reliable products.
    • Considerations:

      Research the history and customer feedback of the brand. Established brands often adhere to quality standards.
  6. Customer Reviews:

    • Explanation:

      Reading customer reviews provides insights into real-world experiences with the LED floodlight. Look for reviews on performance, durability, and overall satisfaction.
    • Considerations:

      Take note of common themes in reviews and consider whether the feedback aligns with your specific requirements.

Choosing the right LED floodlight involves a balance of these factors based on the intended use and environmental conditions. Prioritize features that align with your specific lighting needs to ensure optimal performance and satisfaction.


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