Understanding Insulation Resistance Testing

17 Jun.,2024

 

Understanding Insulation Resistance Testing

Check out this additional video asset from our team:
EC&M Tech Talk - Episode 2: The Ins and Outs of Insulation Resistance Testing

Various insulation tests

Basically, there are three different tests that can be done using a megohmmeter.

View Details

1) Insulation resistance (IR). This is the simplest of the tests. After the required connections are made, you apply the test voltage for a period of one min. (The one-min interval is an industry practice that allows everyone to take the reading at the same time. In this way, comparison of readings will be of value because, although taken by different people, the test methods are consistent.) During this interval, the resistance should drop or remain relatively steady. Larger insulation systems will show a steady decrease, while smaller systems will remain steady because the capacitive and absorption currents drop to zero faster on smaller insulation systems. After one min, read and record the resistance value. 

Note that IR is temperature sensitive. When the temperature goes up, IR goes down, and vice versa. Therefore, to compare new readings with previous readings, you need to correct the readings to some base temperature. Usually, 20°C or 40°C are used as comparison temperatures; tables are available for any correction. However, a common rule of thumb is that IR changes by a factor of two for each 10°C change.

For example, suppose we obtained an IR reading of 100 megohms with an insulation temperature of 30°C. The corrected IR (at 20°C) would be 100 megohms times 2, or 200 megohms.

Also, note that acceptable values of IR will depend upon the equipment. Historically, field personnel have used the questionable standard of one megohm per kV plus one. The international Electrical Testing Assoc. (NETA) specification NETA MTS-, Maintenance Testing Specifications for Electrical Power Distribution Equipment and Systems, provides much more realistic and useful values.

Hengfeng are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

Test results should be compared with previous readings and with readings taken for similar equipment. Any values below the NETA standard minimums or sudden departures from previous values should be investigated.

2) Dielectric absorption ratio. This test recognizes the fact that "good" insulation will show a gradually increasing IR after the test voltage is applied. After the connections are made, the test voltage is applied, and the IR is read at two different times: Usually either 30 and 60 sec, or 60 sec and 10 min. The latter reading is divided by the earlier reading, the result being the dielectric absorption ratio. The 10 min./60 sec. ratio is called the polarization index (PI).

For example, let's assume we apply the megohmmeter as described earlier with the appropriate test voltage impressed. The one min. IR reading is 50 megohms, and the 10 min. IR reading is 125 megohms. Thus, the PI is 125 megohms divided by 50 megohms, or 2.5.

Various sources have tables of acceptable values of dielectric absorption ratios (see Table 2).

Various sources have tables of acceptable values of dielectric absorption ratios (see).

measuring insulation resistance on multimeter

Skyman, you can have something like a very thin layer of paint or maybe rust on something, measure the "resistance" and your low voltage ohm meter says its a complete open circuit.
But if you test it with a much higher voltage, the paint will break down, and then you measure a dead short.
So what is it, an open circuit, or a dead short ?

Testing insulation resistance, is just about always safety related. You want to know if its a good safe insulator against dangerous voltages.
You not only want to know the resistance, but will the insulation break down at say 220v and electrocute you.

You can use a special high voltage insulation tester that measures the resistance with say 500 or 600 volts applied.
This is a pretty standard insulation test, and there are special instruments especially designed for doing it.
EVERY electrician has such an instrument for testing the safety of electrical wiring and appliances.
He will also have in his toolbox, a conventional low voltage multimeter for measuring ordinary resistors at a low voltage.

Are you interested in learning more about insulation resistance tester for switchgear? Contact us today to secure an expert consultation!